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Forum: General Repairs, Modifications, Tips and tricks

08-14-2020, 01:43 AM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

Those photos are really helpful. I had...

Those photos are really helpful.

I had already gathered that their was a weird gap in the upper section width framing (photo 1, black rectangle in the middle lower part of the image). If I put a...

Forum: General Repairs, Modifications, Tips and tricks

08-12-2020, 02:03 AM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

So I got part of the fix in place. I put 1"...

So I got part of the fix in place. I put 1" perforated steel box tube along the top of the longitudinal top rail along with the L steel brackets above and below the corner. The box steel was...

Forum: General Repairs, Modifications, Tips and tricks

08-03-2020, 01:25 AM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

Mine rests on the frame in 6 places based on the...

Mine rests on the frame in 6 places based on the original gray rubber bumpers installed on the underside of the top section. I do like the idea of adding two additional 2" square tube outriggers.
...

Forum: General Repairs, Modifications, Tips and tricks

08-01-2020, 08:07 PM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

I couldn't think of any reason at the time to not...

I couldn't think of any reason at the time to not use the pucks at full height, but I suppose if the seal between the top and bottom were functional, maybe that would be the reason.

Forum: General Repairs, Modifications, Tips and tricks

08-01-2020, 08:04 PM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

The image below shows the underside where I had...

The image below shows the underside where I had installed a bracket to brace the corner.
Aws you can see this and the mirror of this bracket I installed on the inside failed by bending when the top...

Forum: General Repairs, Modifications, Tips and tricks

08-01-2020, 08:02 PM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

This photo shows the front rests where the...

This photo shows the front rests where the problem is occuring:
https://www.hotpursuit.net/Driving/Projects/94HILO/Thumbs/FrontRests.jpg...

Forum: General Repairs, Modifications, Tips and tricks

08-01-2020, 07:59 PM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

This picture shows the only outriggers: ...

This picture shows the only outriggers:
https://www.hotpursuit.net/Driving/Projects/94HILO/Thumbs/RearOutrigger.jpg (https://www.hotpursuit.net/Driving/Projects/94HILO/Full/RearOutrigger.jpg)

Forum: General Repairs, Modifications, Tips and tricks

08-01-2020, 12:54 AM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

It has the side outriggers, but they are aft of...

It has the side outriggers, but they are aft of the door. It ideally would need two more, which I suppose is another way to fix the issue. The L plates is what bent. I had one on top and one...

Forum: General Repairs, Modifications, Tips and tricks

07-31-2020, 01:57 PM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

I did post the photo above with the circled area,...

I did post the photo above with the circled area, which is the front right corner. Are you able to see that photo, or should I zoom out? The circled section should be flush with no offset. The...

Forum: General Repairs, Modifications, Tips and tricks

07-31-2020, 02:26 AM

Replies: 23

Front Upper Corner Construction

Views: 2,431

Posted By HiLoToGo

Front Upper Corner Construction

Does someone have photos or know how the front corner is constructed? My front right corner is structurally broken and my previous two repairs have failed due to the weight of the top resting on the...

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