fun maker walls

hi-lo dude

Member
Joined
Jul 17, 2025
Posts
10
Location
long island n.y.
Hi all, i have an 86 fun maker that needs upper wall work .[ surprise, surprise ]. does anyone know if the foam was glued to the outer fiberglass shell? mine seams to have a loose paper like film between it. im thinking it should be glued like the inside plywood. thanks. mike
 
Here is what we found on our 1990 25ft. Classic when we repaired the upper walls for water damage. In hind sight we were not told to remove all the windows and use new butyl tape and Lexell caulk on the outside of the windows. UTube has a tutorial on how to do this. Yes, we found the same soggy brown paper. Start by lining the floor with cardboard and counter tops. Piece together and use duct tape. Pull all the wet material all the way to the fiberglass. We used a multi tool and plenty of blades. Our came from Harbor Freight. With the inside of the fiberglass siding exposed use Bondo to seal up any pinpoint holes you can't even see. Cover up couch with painters plastic. The wall layers consist of sheet foam insulation then 1/8th clear wood then 1/8th paneling with wallpaper on it. Look at Home Depot or Lowes for paneling ideas. We got our paneling at ACE hardware. We used Heavy Duty Liquid nails to put the layers together. Use a tube for each sheet of wall layers. Apply in a generous figure eight. DH used a floor roller to press the layers together. Have plenty of Lexell caulk and a can of expanding foam to fill in any voids. Yes, the sheets of fiberglass paneling are glued to the interior fiberglass wall. Use an industrial respirator when using bondo and follow all direstions. You won't be able to go in for several days until the bodo smell calms down. Before you remove the paneling make a measured drawing of the curtain hardware. If you can make a measured drawing around the window cutout. Our escape window was resealed with fresh weather stripping. Then it rained and we had to fix a small leak. Our family that has our 1990 HiLo reports that all is Hi and dry with no further repairs needed. Make sure your roof doesn't leak and is coated with the proper sealant. This all I can remember from 2014. Play your favorite music as you work. This makes the task a little more enjoyable. If my memory serves me well we spent about $1,000 in material and countless hours. The older HiLoS are sturdier than new RVS. Countless others on this forum have done rebuilds. Keep the questions coming. Start a repair blog. Liquid nails doesn't eat the foam.
 
DH woke up so I clarified with him. Wall layers were 1inch sheet foam insulation.then some walls had 1/8thclear sheet wood. Then 1/8th paneling. I guess you have to judge how well the layers fit the wavy siding. Don't know if paneling comes in a bigger dimension. I sent you a PM with our phone #. Call with any questions. I remember using two rows of Butyl tape on the windows to fit against the wavy siding.
 
Hi sam, thanks for all the info. seems like all lite weights are built the same. i have done other trailers and they were basically the same .it will be awhile before i get started on this. i have used 3m 30nf in the past, pricey but very good. thank you again. mike
 
Just for your information the lighter Towlites need to be braced on the inside when they are ripped apart for rebuilding or they will collapse.
 
We repaired ours from Sept. to the end of January. As you can imagine we blew through quite a few tanks of propane.
 

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